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MV Aerial Bundled Conductor (ABC) Cables

General Details

Application

Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential premises.

Standard

Basic design to IEC 60502 / AS/NZS 3599-1 standards

Construction

MV Aerial Bundled Conductor (ABC) Cables
Phase Conductor Circular compacted stranded H68 aluminium to BS2627.
Conductor Screen Extruded semi-conductive layer.
Insulation XLPE.
Insulation Screen Extruded semi-conductive layer.
metallic Screen(optional) Copper wire screen or copper tape screen.
Separator Semi-conductive swellable tape.
Outer Sheath HDPE.
Support Conductor Galvanized steel wires.
Assembly Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand lay.
Package and delivery

Exported wooden drum or iron drum

Technical Specification

Construction Parameters

IEC 60502 6.35/11 kV ABC for Overhead Distribution Lines

Number of Cores x Nominal Cross Section Phase Conductor Messenger Suspension Unit Continuous current rating at 300C ambient temp
Stranding Nominal Sectional Area Maximum Conductor Resistance Stranding Nominal Sectional Area Breaking Load
No.×mm^2 No.×mm mm^2 Ω/Km No.×mm mm^2 KN A
3X50 + 1X25 19/1.78 50 0.641 7/3.0 50 60 116
3X70 + 1X50 19/.14 70 0.443 7/3.15 50 62 210
3X95+ 1X50 19/2.52 95 0.32 7/3.0 50 60 173
3X185+1X120 37/2.52 185 0.164 7/4.67 120 150 259
3X150 +1X50 37/2.25 150 0.206 7/3.15 50 62 365
3X240 +1X50 61/2.25 240 0.125 7/3.15 50 62 500

Other cross-sections can be offered upon request.

IEC 60502 19/33 kV ABC for Overhead Distribution Lines

Number of Cores x Nominal Cross Section Phase Conductor Messenger Suspension Unit Continuous current rating at 300C ambient temp
Stranding Nominal Sectional Area Maximum Conductor Resistance Stranding Nominal Sectional Area Breaking Load
No.×mm^2 No.×mm mm^2 Ω/Km No.×mm mm^2 KN A
3X50 + 1X50 19/1.78 50 0.641 7/3.0 50 60 165
3X150+ 1X50 37/2.25 150 0.206 7/3.0 50 60 315
3X185+1X70 37/2.52 185 0.164 7/3.57 70 91 355
3X70 +1X50 19/2.14 7 0.443 7/3.15 50 62 250
3X150 +1X50 37/2.25 150 0.206 7/3.15 50 62 370

Other cross-sections can be offered upon request.

AS/NZS 3599 Part 1 6.35/11 kV Al/XlPE /HdPE Non-Screened Cables

Number of Cores x Nominal Cross Section Phase Conductor Messenger Suspension Unit Nominal Sectional Area Breaking Load
Diameter of Conductor Thickness of Insulation Thickness of Insulation Screen Thickness of Sheath Stranding
No.×mm^2 mm mm mm mm No.×mm mm^2 KN
3×35 6.9 3.4 0.8 1.2 7/4.75 52.4 1370
3×50 8.1 3.4 0.8 1.2 7/4.75 54.6 1530
3×70 9.7 3.4 0.8 1.2 7/4.75 57.8 1790
3×95 11.4 3.4 0.8 1.2 7/4.75 61.3 2100
3×120 12.8 3.4 0.8 1.2 19/3.50 67.3 2540
3×150 14.2 3.4 0.8 1.2 19/3.50 70.1 2840
3×185 15.7 3.4 0.8 1.2 19/3.50 73.1 3190

Other cross-sections can be offered upon request.

AS/NZS 3599 Part 1 6.35/11 kV AL/XLPE /CWS/HDPE Screened Cables

Number of Cores x Nominal Cross Section Diameter of Conductor Thickness of Insulation Thickness of Insulation Screen Copper Wire Screen Stranding Thickness of Sheath Galvanized Steel Wire Stranding Nominal Sectional Area Breaking Load
No.×mm^2 mm mm mm No.×mm mm No.×mm mm^2 KN
Light Duty Screen
3×35 6.9 3.4 0.8 25/0.85 1.8 7/2.00 54.1 1820
3×35 6.9 3.4 0.8 25/0.85 1.8 19/2.00 58.1 2130
3×50 8.1 3.4 0.8 25/0.85 1.8 19/2.00 60.4 2300
3×70 9.7 3.4 0.8 25/0.85 1.8 19/2.00 63.6 2570
3×95 11.4 3.4 0.8 25/0.85 1.8 19/2.00 67.0 2900
3×120 12.8 3.4 0.8 25/0.85 1.8 19/2.00 69.8 3190
3×150 14.2 3.4 0.8 25/0.85 1.9 19/2.00 73.0 3530
3×185 15.7 3.4 0.8 25/0.85 1.9 19/2.00 76.0 3890
Heavy Duty Screen
3×35 6.9 3.4 0.8 40/0.85 1.8 7/2.00 54.1 2050
3×35 6.9 3.4 0.8 40/0.85 1.8 19/2.00 58.1 2360
3×50 8.1 3.4 0.8 23/1.35 1.8 19/2.00 62.4 2820
3×70 9.7 3.4 0.8 32/1.35 1.8 19/2.00 65.6 3440
3×95 11.4 3.4 0.8 39/1.35 1.8 19/2.00 69.0 4030
3×120 12.8 3.4 0.8 39/1.35 1.8 19/2.00 71.8 4320
3×150 14.2 3.4 0.8 39/1.35 1.9 19/2.00 75.0 4670
3×185 15.7 3.4 0.8 39/1.35 1.9 19/2.00 78.0 5020

Other cross-sections can be offered upon request.

AS/NZS 3599 Part 1 12.7/22 kV AL/XLPE /HDPE Non-Screened Cables

Number of Cores x Nominal Cross Section Phase Conductor Messenger Suspension Unit Nominal Sectional Area Breaking Load
Diameter of Conductor Thickness of Insulation Thickness of Insulation Screen Thickness of Sheath Stranding
No.×mm^2 mm mm mm mm No.×mm mm^2 KN
3×35 6.9 5.5 0.8 1.2 7/4.75 61.0 1780
3×50 8.1 5.5 0.8 1.2 7/4.75 63.3 1970
3×70 9.7 5.5 0.8 1.2 7/4.75 66.5 2260
3×95 11.4 5.5 0.8 1.2 7/4.75 69.9 2600
3×120 12.8 5.5 0.8 1.2 19/3.50 75.9 3070
3×150 14.2 5.5 0.8 1.2 19/3.50 78.7 3390
3×185 15.7 5.5 0.8 1.2 19/3.50 81.7 3760

Other cross-sections can be offered upon request.

AS/NZS 3599 Part 1 12.7/22 kV AL/XLPE /CWS/HDPE Screened Cables

Number of Cores x Nominal Cross Section Diameter of Conductor Thickness of Insulation Thickness of Insulation Screen Copper Wire Screen Stranding Thickness of Sheath Galvanized Steel Wire Stranding Nominal Sectional Area Breaking Load
No.×mm^2 mm mm mm No.×mm mm No.×mm mm^2 KN
Light Duty Screen
3×35 6.9 5.5 0.8 25/0.85 1.8 7/2.00 62.7 2280
3×35 6.9 5.5 0.8 25/0.85 1.8 19/2.00 66.7 2580
3×50 8.1 5.5 0.8 25/0.85 1.8 19/2.00 69.0 2780
3×70 9.7 5.5 0.8 25/0.85 1.9 19/2.00 72.6 3110
3×95 11.4 5.5 0.8 25/0.85 1.9 19/2.00 76.0 3460
3×120 12.8 5.5 0.8 25/0.85 2.0 19/2.00 79.2 3810
3×150 14.2 5.5 1.0 25/0.85 2.0 19/2.00 82.8 4230
3×185 15.7 5.5 1.0 25/0.85 2.1 19/2.00 86.2 4650
Heavy Duty Screen
3×35 6.9 5.5 0.8 40/0.85 1.8 7/2.00 62.7 2510
3×35 6.9 5.5 0.8 40/0.85 1.8 19/2.00 66.7 2810
3×50 8.1 5.5 0.8 23/1.35 1.8 19/2.00 71.0 3300
3×70 9.7 5.5 0.8 32/1.35 1.9 19/2.00 74.6 3970
3×95 11.4 5.5 0.8 39/1.35 1.9 19/2.00 78.0 4600
3×120 12.8 5.5 0.8 39/1.35 2.0 19/2.00 81.2 4950
3×150 14.2 5.5 1.0 39/1.35 2.0 19/2.00 84.8 5360
3×185 15.7 5.5 1.0 39/1.35 2.1 19/2.00 88.2 5790

Technical Data

Nominal Cross Section Continuous Current Rating
Still air 1m/s wind 2m/s wind
mm^2 A A A
35 105 145 165
50 125 170 200
70 150 215 250
95 180 260 300
120 205 300 350
150 230 340 395
185 265 390 450
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